HELIOS 35 Induction bolt heating system
To rent or buy
For tightening and loosening drilled bolts by means of magnetic induction heating.
Induction bolt heating uses induction to apply high temperatures to bolts, extending their length so the nut can be turned.
When manufacturing high-power machinery, it's necessary to tighten or loosen large-diameter bolts with high mechanical properties.
The most common method is to heat these bolts using a long electrical resistor, called a "candle," inserted into the center hole of the bolt.
This method is widely used in the assembly and disassembly of steam turbine housings and compressors.
This method is dangerous, takes much longer to perform, and poses poor worker safety.
Heating the bolts with our HELIOS 35 induction heating machine makes these operations safer and saves 10% of the time compared to using traditional electrical resistors.
The inductors used are water-cooled and remain cool when removed from the bolt, making the work safer. Inductors are available in diameters of 9, 12, 14, 16, 18, 20, 22, 24, 28, 30, 32 and 35 millimeters and can be ordered in any length.
The HELIOS Bolt heating tightening system
For tightening and loosening drilled bolts by magnetic induction heating
We rent and sell these induction cookers from the Netherlands wherever you need them.
The HELIOS 35 has additional optional features, such as a timer and ring inductors for heating nuts.
NEW FEATURES
More powerful - Reduced heating time and optimized efficiency thanks to the power regulation function according to the inductor size and shape.
Easy to manage - 4.3” color graphic display with easy menu and guided startup procedure so as to immediately set and use the machine.
USB port - Allows to download/upload configurations, save the operating data and send them to our technical assistance service for analysis.
Customizable inductors - Customization is our business. According to specific requirements we produce a wide range of inductors, in terms of both dimensions and shape.
Optional Functions - Timer, Ring-Shaped Inductors and Connectivity.
Smart system - Faults detection system with automatic power shut-off in case of alarm.
Diagnostics - This machine is designed to communicate remotely through wifi and modem connections. Through this function, is possible to provide a predictive maintenance service.
Technical characteristics
- Inner intercooling system (no external water feed required)
- Automatic calibration of induction frequency by machine’s software (calibration maximizes method’s efficiency)
- 90° handgrip for inductors with remote control (operator can control machine directly from the inductor)
- Length of cable of heating head: 8 meters (on request cables can be supplied with length of 15 meters)
- Lenght of power supply cable: 8 meters (on request cables can be supplied with length of 15 meters)
External characteristics
- Machine is on 4 wheels and it can be lifted by crane or moved by forklift
- Main dimensions: 700 x 980 x 1100H mm. Extremly compact and light. No external parts !
- Flat working table atop
- Provided with box including small tools and consumables
- Machine weight: 180 Kg (included cable, heating head and water)
- Support for head and inductor’s fender on machine
- Machine is delivered in a special wooden box; total weight about: 240 kg)
Documents / Downloads
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